Process
GDL India takes complete detail engineering of process plant based on Basic Design Package provided by technology licensor. The detail engineering of the process includes the following:
- Process Design Basis
- Process Simulation Study to develop Mass & Heat balances
- Process Flow Diagrams (PFDs)
- Development Piping and Instrumentation Diagrams (P&IDs) from PFDs
- Utility mass and heat balance & it’s respective P&IDs
- Specification of effluents
- Hydraulic Calculations
- Single phase pressure drop calculation
- Pump Hydraulics
- Two phase pressure drop calculation
- Pressure drop calculation in network
- Equipment Sizing
- Distillation Column
- Pressure Vessel
- Storage Tank
- Two phase separator (Horizontal / Vertical)
- Three phase separator (Horizontal with weir/Horizontal with boot / Vertical)
- Flare K.O. Drum (Horizontal / Vertical)
- Thermal Rating of shell & tube heat exchangers
- Other process equipment related to process industries
- Process Calculation For Safety System
- Estimation of PSV loads for various contingencies
- Relief Valve Sizing Calculations as per API 520
- Estimation of PSV inlet outlet line sizing
- Flare header network sizing
- Flare stack calculations
- PV and RV calculations for atmospheric storages
- Material Design basis as per Process parameters
- Line List, Static & Rotating Equipment List
- Datasheet for packaged items
- Fire Water System (Storage Tanks, Pumps, Headers, Sprinklers)
- Control Philosophy and commissioning philosophy
- Interlock Description and Cause & Effect Diagram
- Hazard and Operability Study
- All the basic studies required to support a Basic Engineering Package (BEP) containing all data needed by a competent contractor to perform the Detail Engineering
Our engineers have expertise in related activities such as review of design criteria, review of contractor design documents and project co-ordination. They are experienced in the use of a variety of supporting software including Aspen Plus, Hysys, ChemCAD, Pro II, HTRI and Smart Plant P&ID.